How SKS Helped a Client Slash Costs by 77.9%

A joint research program was developed by the U.S. Geological Survey, NASA - JPL, California Institute of Technology, and Ashtech Technology, Inc. to study the earth's movements as a possible predictor of earthquakes.  By using GPS and microwave technology, movements of the earth's surface as little as 5mm vertically and 3mm horizontally can be detected and recorded.  The key to measuring the earth's movements is Ashtech Technology's system.

The Ashtech choke-ring antenna is identical to the U.S. Government-sponsored antenna design structure in physical, electrical, multipath and phase center properties.  The antenna consists of a choke-ring ground plate with five concentric ring assemblies, a Dorne & Margolin dipole antenna element (100% IGS compatible), an Ashtech proprietary Low Noise Amplifier (LNA) and a large dome covering the entire antenna for added

protection from foreign particles.  The antenna is ideal when used in combination with the Ashtech Z-12 GPS receiver for precise geodetic applications.

The original manufacturing method used to produce the antenna was to "hog out" the configuration from a solid block of 6061-T6 aluminum measuring 16"x16"x5" thick.  This method was very expensive, costing $507 per part.

Under the direction of Bob Watkins, Manufacturing Engineering Manager, Ashtech approached SKS for a feasibility study on die casting the antenna.  Although the initial cost analysis indicated that the die-cast tooling would cost $59,000, the good news was that tooling costs would be fully amortized after the production of only 150 parts.  each part could now be manufactured for just $112, a cost saving of $395 per unit.